WANG Yi-nuo, CHEN Cong-jian
(College of Mechanical and Electrical Engineering, North University of China, Taiyuan 030051, China)
Abstract: This paper studies the influence of cutting parameters on deformation and residual stress of the workpiece with small-aperture deep holes in the process of drilling for the purpose of obtaining the variation law of the cutting force and residual stress with different cutting parameters. Based on the analysis of cutting technology, using finite element simulation software ABAQUS, selecting appropriate material model and failure criterion and setting multiple groups of cutting parameters, the 3D drilling model is established for the simulation of drilling process. The results show that the suitable cutting parameters can be selected according to the simulation results and the cutting force can be predicted, which provides a theoretical basis for actual drilling technology. .
Key words: cutting parameters; cutting forces; residual stress; ABAQUS
CLD number: TG52Document code: A
Article ID: 1674-8042(2015)03-0296-06 doi: 10.3969/j.issn.1674-8042.2015.03.017
References
[1] MA Hai-long, DUAN Hui, TANG Ai-jun. Survey on the deformation of milling thin-walled parts. Machine Tool & Hydraulics, 2010, 38(9): 117-119.
[2] TANG Dong-hong. Multi-objective optimization strategy for cutting parameters based on controlling face milling distortion. In: Proceedings of Advanced Manufacturing Technology and Systems, 2012.
[3] Vivancos J, Costa C J, Ortiz J A. Optimal machining parameters selection high speed milling of hardened steels for injection mould. Process Technology, 2004, (155): 1505-1512.
[4] RUI Zhi-yan, LI Chuan-ping, GUO Jing-feng, et al. Simulation study on cutting force during high speed machining titanium alloy based on abaqus/explicit. Machinery & Electronics, 2011, (4): 23-26.
[5] Hughes T J R, Liu W K, Zimmerman T K. Lagrangian-Eulerian finite element formulation for incompressible viscous flows. Computer Methods in Applied Mechanics and Engineering, 1981, (29): 329-349.
[6] Braess H, Wriggers P. Arbitrary Lagrangian-Eulerian finite element analysis of free surface flow. Computer Methods in Applied Mechanics and Engineering, 2000, (190): 95-109.
[7] Szabo P, Hassager O. Simulation of free surfaces in 3D with the arbitrary Lagrangian-Eulerian method. Internationa Journal for Numerical Methods in Engineering, 1995, 38: 717-734.
[8] Souli M, Zolesio J P. Arbitrary Lagrangian-Eulerian and free surface methods in fluid mechanics. Computer Methods in Applied Mechanics and Engineering, 2001, (191): 451-466.
[9] XI Ping, WANG Zhan-li, LI Jin, et al .The simulation analysis of milling force in the process of thin-walled milling. Manufacturing Automation, 2014, (36): 3-6.
[10] DING Ji-kai. Finite element simulation of the effect of cutting speed and cutting depth on cutting force. Science & Technology Information, 2012, (33): 41-42, 73.
[11] ZHAO Zeng-wu, XIN Jin, ZHANG Zhi-jing, et al. Simulation and modeling method for micro turn-milling cutting process. In: Proceedings of the 3nd International Conference on Digital Manufacturing &Automation(ICDMA2012), 2012.
[12] WANG Cong-kang. FEM simulation and deformation prediction of end milling machiningprocess of aeronautical frame monolithic components. Nanchang: Nanchang Hangkong University, 2011.
[13] LIU Ming-zhen. The estimation method tool-chip friction coefficient FEM for the influence of cutting parameters and for residual stress. Wuhan: Huazhong University of Science and Technology, 2012.
[14] Zorev N N. Inter-relationship between Shear Processes Occurring along Tool Face and on Shear plane in Metal Cutting. In: Proceedings of International Research in Production Engineering, New York, 1963: 42-49.
[15] SHEN Hao. Modern manufacturing technology foundation. Beijing: Electronic Industry Press, 2014.
[16] AI Xing, XIAO Shi-gang. Concise manual of cutting parameters. Beijing: Mechanical Industry Press, 1994.
[17] WANG Shi-qing. The Processing technology of deep hole. Xi’an: Northwestern Polytechnical University Press, 2003.
[18] PENG Lin-zhong, ZHANG Hong. Handbook of mechanical cutting process parameters. Beijing: Chemical Industry Press, 2010.
[19] The Chinese Society for Metals, Chinese Mechanical Engineering Society, Chinese Materials Research Society, Chinese Materials Engineering Canon Committee. China Materials Engineering Canon.Chemical Industry Press, 2006.
基于ABAQUS的小孔钻削加工仿真
王依诺, 陈从建
(中北大学 机电工程学院, 山西 太原 030051)
摘要:研究了小孔径深孔钻削加工过程中切削参数对零件变形及残余应力的影响, 旨在获得不同切削参数下切削力和残余应力的变化规律。 对钻削加工工艺分析的基础上, 利用ABAQUS有限元仿真软件, 选择合适的材料模型和失效准则, 设定多组切削参数, 建立零件的三维钻削模型进行仿真。 结果表明, 根据仿真结果可优选合适的切削参数, 并预测切削力, 这为钻削的实际生产提供更直接的理论依据。
关键词:切削参数; 切削力; 残余应力; ABAQUS
引用格式:WANG Yi-nuo, CHEN Cong-jian. Simulation of small-aperture deep hole drilling based on ABAQUS. Journal of Measurement Science and Instrumentation, 2015, 6(3): 296-301. [doi: 10.3969/j.issn.1674-8042.2015.03.017]
[full text view]