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Fault diagnosis and analysis of main sea water pump based on vibration monitoring in offshore oil field

 

LI Jin1, ZHAO Chen-guang2, HE Shan1, WANG Qing-guo1, ZHAI Shuang1, WANG Peng1, YANG Zai-jiang1

 

(1. China National Offshore Oil Corporation EnerTech Equipment Technology Co., Ltd.,  Tianjin  300450, China  2. China National Offshore Oil Corporation EnerTech-Drilling & Production Co.,  Tianjin  300450, China)

 

Abstract: The main sea water pump is the key equipment for the floating production storage and offloading (FPSO). Affected by some factors such as hull deformation, sea water corrosion, rigid base and pipeline stress, the vibration value of main sea water pump in the horizontal direction is abnormally high and malfunctions usually happen. Therefore, it is essential to make fault diagnosis of main sea water pump, By conventional off-line monitoring and vibration amplitude spectrum analysis, the fault cycle is found and the alarm value and stop value of equipment are set, which is helpful to equipment maintenance and accident prevention.

 

Key words: vibration monitoring; fault diagnosis; equipment management; centrifugal pump; offshore oil field; predictive maintenance

 

CLD number: TE927Document code: A

 

Article ID: 1674-8042(2015)04-0327-05  doi: 10.3969/j.issn.1674-8042.2015.04.004

 

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基于振动监测的海上油田主海水泵故障诊断分析

 

李进1, 赵晨光2, 何杉1, 王庆国1, 翟爽1, 王鹏1, 杨在江1

 

(1. 中海油能源发展装备技术有限公司, 天津 300450;2. 中海油能源发展股份有限公司工程技术分公司, 天津 300450)

 

摘要: 主海水泵是某海上浮式生产储油船(FPSO)的关键设备。 受船体变形、 海水腐蚀、 机组刚性底座及进出口管线应力等因素影响, 机组振动值异常突出, 故障频发。 为此, 通过定期离线监测, 利用频谱分析技术研究了振动幅值规律, 对主海水泵故障进行了诊断, 得到了设备报警参考值和停机值以及故障周期。 实现了设备预知性维修, 从而预防恶性事故发生。

 

关键词: 振动监测; 故障诊断; 设备管理; 离心泵; 海上油田; 预知性维修

 

引用格式: LI Jin, ZHAO Chen-guang, HE Shan, et al. Fault diagnosis and analysis of main sea water pump based on vibration monitoring in offshore oil field. Journal of Measurement Science and Instrumentation, 2015, 6(4):  327-331. [doi:10.3969/j.issn.1674-8042.2015.04.004]
 

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